Composite material-Composite material-IMASS Sander Manufacturing(Suzhou)Ltd.-IMASS Sander Manufacturing(Suzhou)Ltd.

Case

The enterprise has a modern workshop of 5,000 square meters. In the past, the fine polishing process of composite materials relied entirely on manual operation, which was inefficient and unstable in quality. In order to improve the production efficiency and product quality, the enterprise decided to introduce the fine polishing machine for automatic transformation, aiming at realizing the high efficiency and precision of fine polishing of composite materials and creating a new benchmark for intelligent manufacturing.

Solution

Committed to research and development and production of precision heavy-duty sander, suitable for various materials such as plates, sheets and coils.

Sand rack quantity

Number of supporting sand racks: 15

Sand rack type

Matching sand rack type: 5 fine polishers +10 heavy sanders.

Procedure

Raw material preparation → composite material molding → preliminary polishing → fine polishing treatment → quality inspection → packaging and delivery.

Difficulty

01/ Mastering the material characteristics: the diversity and complexity of composite materials increase the difficulty of understanding and mastering the material characteristics, which affects the fine polishing effect;

02/ Technical accuracy requirements: the fine polishing machine needs to achieve high technical accuracy to meet the high standards of composite materials for surface quality;

03/ Equipment debugging and adaptation: According to different composite materials, the fine polishing machine needs to be debugged and adapted accordingly, which increases the implementation difficulty;

04/ Cost control and benefit evaluation: the balance between cost input and benefit output should be considered to ensure the economy of the project;

Value brought to customers

Serviceable

Strengthen the structure, be stable and durable, and ensure long-term stable operation.

Long

Optimize wear, reduce replacement and reduce maintenance costs.

Green

Advanced energy-saving technology to reduce energy consumption.

Humanized

The interface is optimized and easy to operate, making it easier for users to get started.

Innovation

Adhere to innovative ideas and constantly explore new technologies and methods.